It’s a fact that welding can be a dangerous operation , and finding a safe space that can withstand extreme heat that welding produces can be a challenge. gasfjedre Welding professionals who cannot find a suitable floor or are discomfort working on the floor can construct their own welding tables.
There are many options to build a table for welding however the design should be designed to be affordable and also provides peace and comfort for the welding user.
The largest cost element that is used in the construction of any table that is used for welding is the top made of steel. However, the use of a 1.6mm gauge sheet metal that is placed on the top of marine plywood should suffice. The thin sheet of metal serves to shield the top layer of wood ply from the risk of spatter and hot sparks which are released during welding.
The ideal height for the table for welding is 900mm and it is ideal for all welding professionals. It’s helpful to attach castor wheels on the lower part of the legs to allow ease of movement of the table within the workshop.
Materials required to build the table for welding:
* Top of metal 1.6mm sheet of metal in the size 832x1195mm to be used as table tops
* Marine ply, or a similar flat wood to table tops, similar to the sheet metal
These are leg sizes of 40x40x3mm. section
* Castor wheels 4 numbers.
The angle of iron for the bottom of the table is recommended to be 40x40x4mm
* Mesh to create a shelf under the table’s top
* Iron angle up to size 25x25x3mm that can be used for the top edge of the edge of the ply
* A small length of 5mm diameter rod with half-meter length
Method of constructing the table for welding:
* Cut the marine ply to fit the dimensions of the top sheet metal. Chop some angle iron to be welded together to be bolted to the bottom of the table top that is made of wood. Make two angles into 632mm length , and two others to 995mm long and these are the frame on the underside that will be attached to the top.
4. Lay out four pieces of angle on the floor of your workshop. The cuts must be straight angles. The cut must be made at 45 degrees, to ensure that when you join them together, their height will be level. The abrasive chop saw, loosen the bolts and then adjust your angle until 45 degrees. After that then trim the ends to 45 degrees.
* Use an angle grinder, and then remove the cuts and then make them smooth and smooth, so it is that once the parts are joined together, they won’t encounter any issues. Set the four pieces in a second time and tack-weld them.
When the four corners are joined, examine the entire thing for flatness and squareness. Examine the corners using the help of a square to ensure they are in perfect right angles.
* Then, grind down the weld beads to the flat angle of the top. There will be holes to be made around the frame in order to make it easier to screw the top of the timber onto the bench.
Create the frame for the shelf. It should comprise of 4 pieces of box section of steel, welded into an oval shape with similar dimensions to that of the upper frame. Then finish them using a grinder to remove the metal shavings and burrs off the cut surface. Then, clamp and join the frame to.
• Lay out four steel lengths, then attach them to the at least four places four times. The frame shouldn’t be fully welded since the legs must be placed on top of and beneath it. Therefore, leave the four tack welds at each corner and grind them out.
Cut into length four pieces of the box, each measuring 500mm in length. They will be joined to the frame that was just constructed. Then, you’ll tack an angle frame onto the top of these legs.
* Make some mesh , then cut it to be able to sit onto the frame of the shelf. Cut the corners of the mesh to ensure it can fit on the frame so that legs are welded to. The bottom legs have to be cut. Another time, out of a 40x40x3mm container. There are no tack welds at present.
• Weld the mesh in the frame. The mesh , once it is welded, will secure the frame. If everything is in order and square, you can join it all together. A couple of small tack weldings on each castor wheel will be able to hold them in tight. Find the angle grinder, and then use the wire brush to go through the entire frame of the table for welding.
* Make use of frames made of angle iron over the edges of the top marine ply to shield the edges of the wood as well as to make it appear more attractive. Weld the top piece of metal in several spots to the edge of the angle iron and make vertical down welds to edge of angle iron.
